ix init script duplication and CPIO creation issues

- Remove duplicate /sbin/init copying from initramfs_setup_zinit()
- Only /init should be config/init (initramfs setup script)
- No /sbin/init needed - config/init calls 'switch_root /mnt/root /sbin/zinit init'
- Remove unsupported cpio --owner option that broke CPIO creation
- Fix validation to not expect /sbin/init file
- Correct boot flow: /init → switch_root → /sbin/zinit init
- Remove strip and UPX compression from zinit binary copying
- UPX compression was corrupting the zinit binary causing segfaults after switch_root
- Keep zinit unmodified as it's

.build-stages/alpine_configure.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="alpine_configure"
+COMPLETED_AT="2025-09-05T08:50:10+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_alpine_configure"

.build-stages/alpine_extract.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="alpine_extract"
+COMPLETED_AT="2025-09-05T08:50:10+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_alpine_extract"

.build-stages/alpine_firmware.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="alpine_firmware"
+COMPLETED_AT="2025-09-05T08:50:17+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 3s, Function: stage_alpine_firmware"

.build-stages/alpine_packages.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="alpine_packages"
+COMPLETED_AT="2025-09-05T08:50:14+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 4s, Function: stage_alpine_packages"

.build-stages/boot_tests.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="boot_tests"
+COMPLETED_AT="2025-09-05T09:00:10+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_boot_tests"

.build-stages/cleanup.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="cleanup"
+COMPLETED_AT="2025-09-05T09:35:22+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_cleanup"

.build-stages/components_build.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="components_build"
+COMPLETED_AT="2025-09-05T08:52:40+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 143s, Function: stage_components_build"

.build-stages/components_copy.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="components_copy"
+COMPLETED_AT="2025-09-05T09:35:21+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 82s, Function: stage_components_copy"

.build-stages/components_verify.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="components_verify"
+COMPLETED_AT="2025-09-05T08:52:40+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_components_verify"

.build-stages/init_script.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="init_script"
+COMPLETED_AT="2025-09-05T09:33:59+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_init_script"

.build-stages/initramfs_create.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="initramfs_create"
+COMPLETED_AT="2025-09-05T09:35:47+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 25s, Function: stage_initramfs_create"

.build-stages/initramfs_test.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="initramfs_test"
+COMPLETED_AT="2025-09-05T09:35:48+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 1s, Function: stage_initramfs_test"

.build-stages/kernel_build.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="kernel_build"
+COMPLETED_AT="2025-09-05T09:36:19+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 31s, Function: stage_kernel_build"

.build-stages/kernel_modules.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="kernel_modules"
+COMPLETED_AT="2025-09-05T08:57:54+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 314s, Function: stage_kernel_modules"

.build-stages/modules_copy.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="modules_copy"
+COMPLETED_AT="2025-09-05T09:35:22+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_modules_copy"

.build-stages/modules_setup.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="modules_setup"
+COMPLETED_AT="2025-09-05T09:35:22+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 1s, Function: stage_modules_setup"

.build-stages/validation.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="validation"
+COMPLETED_AT="2025-09-05T09:35:22+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_validation"

.build-stages/zinit_setup.done

@@ -0,0 +1,5 @@
+# Stage completion marker
+STAGE_NAME="zinit_setup"
+COMPLETED_AT="2025-09-05T09:35:21+00:00"
+COMPLETED_BY="root"
+DETAILS="Duration: 0s, Function: stage_zinit_setup"

build.log

@@ -1,302 +0,0 @@
-
-==================================================
-==     ZERO-OS ALPINE INITRAMFS BUILDER        ==
-==           ThreeFold Edition                  ==
-==================================================
-
-
-==================================================
-SECTION: Setting up build environment
-==================================================
-[INFO] 2025-08-31 15:40:53 - Starting section: Setting up build environment
-[INFO] 2025-08-31 15:40:53 - Project root: /home/delandtj/Threefold/zosbuilder
-[INFO] 2025-08-31 15:40:53 - Alpine version: 3.22
-[INFO] 2025-08-31 15:40:53 - Kernel version: 6.12.44
-[INFO] 2025-08-31 15:40:53 - Rust target: x86_64-unknown-linux-musl
-[INFO] 2025-08-31 15:40:53 - Optimization level: max
-[INFO] 2025-08-31 15:40:53 - Skipping directory creation on host (container will create them)
-[INFO] 2025-08-31 15:40:53 - All dependencies satisfied
-
-==================================================
-SECTION: Verifying Configuration Files
-==================================================
-[INFO] 2025-08-31 15:40:53 - Starting section: Verifying Configuration Files
-[INFO] 2025-08-31 15:40:53 - ✓ Configuration found: packages.list
-[INFO] 2025-08-31 15:40:53 - ✓ Configuration found: sources.conf
-[INFO] 2025-08-31 15:40:53 - ✓ Configuration found: modules.conf
-[INFO] 2025-08-31 15:40:53 - ✓ Configuration found: kernel.config
-[INFO] 2025-08-31 15:40:53 - ✓ Configuration found: firmware.conf
-[INFO] 2025-08-31 15:40:53 - All configuration files verified
-[INFO] 2025-08-31 15:40:53 - Build environment setup complete
-[INFO] 2025-08-31 15:40:53 - Starting container build
-
-==================================================
-SECTION: Detecting Container Runtime
-==================================================
-[INFO] 2025-08-31 15:40:53 - Starting section: Detecting Container Runtime
-[INFO] 2025-08-31 15:40:53 - Using Podman as container runtime
-
-==================================================
-SECTION: Verifying Rootless Container Setup
-==================================================
-[INFO] 2025-08-31 15:40:53 - Starting section: Verifying Rootless Container Setup
-[INFO] 2025-08-31 15:40:53 - Checking podman rootless configuration
-[INFO] 2025-08-31 15:40:53 - Executing: podman system info
-[INFO] 2025-08-31 15:40:53 - Testing rootless container execution
-[INFO] 2025-08-31 15:40:53 - Executing: podman run --rm alpine:3.22 echo Rootless container test successful
-[INFO] 2025-08-31 15:40:54 - Rootless container setup verified
-
-==================================================
-SECTION: Building Container Image
-==================================================
-[INFO] 2025-08-31 15:40:54 - Starting section: Building Container Image
-[INFO] 2025-08-31 15:40:54 - Building container image: zero-os-builder:latest
-[INFO] 2025-08-31 15:40:54 - Executing: podman build -t zero-os-builder:latest -f /home/delandtj/Threefold/zosbuilder/Dockerfile /home/delandtj/Threefold/zosbuilder
-[INFO] 2025-08-31 15:40:54 - Container image built successfully: zero-os-builder:latest
-
-==================================================
-SECTION: Running Build in Container
-==================================================
-[INFO] 2025-08-31 15:40:54 - Starting section: Running Build in Container
-[INFO] 2025-08-31 15:40:54 - Executing: chmod +x /home/delandtj/Threefold/zosbuilder/./scripts/build.sh
-[INFO] 2025-08-31 15:40:54 - Executing build command in container: ./scripts/build.sh --skip-tests
-[INFO] 2025-08-31 15:40:54 - Executing: podman run --rm --privileged -v /home/delandtj/Threefold/zosbuilder:/workspace -w /workspace zero-os-builder:latest ./scripts/build.sh --skip-tests
-[ERROR] 2025-08-31 15:41:01 - Command failed: podman run --rm --privileged -v /home/delandtj/Threefold/zosbuilder:/workspace -w /workspace zero-os-builder:latest ./scripts/build.sh --skip-tests
-[ERROR] 2025-08-31 15:41:01 - Output: 
-==================================================
-==     ZERO-OS ALPINE INITRAMFS BUILDER        ==
-==           ThreeFold Edition                  ==
-==================================================
-
-
-==================================================
-SECTION: Setting up build environment
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Setting up build environment
-[INFO] 2025-08-31 13:40:54 - Project root: /workspace
-[INFO] 2025-08-31 13:40:54 - Alpine version: 3.22
-[INFO] 2025-08-31 13:40:54 - Kernel version: 6.12.44
-[INFO] 2025-08-31 13:40:54 - Rust target: x86_64-unknown-linux-musl
-[INFO] 2025-08-31 13:40:54 - Optimization level: max
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/components
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/kernel
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/dist
-[INFO] 2025-08-31 13:40:54 - All dependencies satisfied
-
-==================================================
-SECTION: Verifying Configuration Files
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Verifying Configuration Files
-[INFO] 2025-08-31 13:40:54 - ✓ Configuration found: packages.list
-[INFO] 2025-08-31 13:40:54 - ✓ Configuration found: sources.conf
-[INFO] 2025-08-31 13:40:54 - ✓ Configuration found: modules.conf
-[INFO] 2025-08-31 13:40:54 - ✓ Configuration found: kernel.config
-[INFO] 2025-08-31 13:40:54 - ✓ Configuration found: firmware.conf
-[INFO] 2025-08-31 13:40:54 - All configuration files verified
-[INFO] 2025-08-31 13:40:54 - Build environment setup complete
-[INFO] 2025-08-31 13:40:54 - Already in container, proceeding with build
-
-==================================================
-SECTION: Starting Zero OS Alpine Initramfs Build
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Starting Zero OS Alpine Initramfs Build
-
-==================================================
-SECTION: Extracting Alpine Miniroot
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Extracting Alpine Miniroot
-[INFO] 2025-08-31 13:40:54 - Alpine version: 3.22
-[INFO] 2025-08-31 13:40:54 - Architecture: x86_64
-[INFO] 2025-08-31 13:40:54 - Target directory: /workspace/initramfs
-[INFO] 2025-08-31 13:40:54 - Cleaning existing target directory
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs
-[INFO] 2025-08-31 13:40:54 - Downloading Alpine miniroot from: https://dl-cdn.alpinelinux.org/alpine/v3.22/releases/x86_64/alpine-minirootfs-3.22.0-x86_64.tar.gz
-[INFO] 2025-08-31 13:40:54 - Executing: wget --progress=dot:giga -O /tmp/alpine-miniroot-3.22-x86_64.tar.gz https://dl-cdn.alpinelinux.org/alpine/v3.22/releases/x86_64/alpine-minirootfs-3.22.0-x86_64.tar.gz
-[INFO] 2025-08-31 13:40:54 - Downloaded miniroot size: 3.5M
-[INFO] 2025-08-31 13:40:54 - Extracting miniroot to: /workspace/initramfs
-[INFO] 2025-08-31 13:40:54 - Executing: tar -xzf /tmp/alpine-miniroot-3.22-x86_64.tar.gz -C /workspace/initramfs
-[INFO] 2025-08-31 13:40:54 - Executing: rm /tmp/alpine-miniroot-3.22-x86_64.tar.gz
-[INFO] 2025-08-31 13:40:54 - Extracted Alpine release: 3.22.0
-[INFO] 2025-08-31 13:40:54 - Alpine miniroot extraction complete
-
-==================================================
-SECTION: Configuring Alpine Repositories
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Configuring Alpine Repositories
-[INFO] 2025-08-31 13:40:54 - Configured Alpine repositories for version 3.22
-
-==================================================
-SECTION: Configuring Alpine System Settings
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Configuring Alpine System Settings
-[INFO] 2025-08-31 13:40:54 - chsh not available in minimal Alpine, skipping shell change
-[INFO] 2025-08-31 13:40:54 - Root shell defaults to /bin/sh in Alpine
-[INFO] 2025-08-31 13:40:54 - Alpine system configuration complete
-
-==================================================
-SECTION: Installing Alpine Packages
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Installing Alpine Packages
-
-==================================================
-SECTION: Setting Up Alpine Chroot Environment
-==================================================
-[INFO] 2025-08-31 13:40:54 - Starting section: Setting Up Alpine Chroot Environment
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/tmp
-[INFO] 2025-08-31 13:40:54 - Executing: mkdir -p /workspace/initramfs/run
-[INFO] 2025-08-31 13:40:54 - Mounting essential filesystems in chroot
-[INFO] 2025-08-31 13:40:54 - Executing: mount --bind /proc /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:54 - Executing: mount --bind /sys /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:54 - Executing: mount --bind /dev /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:54 - Executing: mount --bind /dev/pts /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:54 - Executing: cp -r /etc/resolv.conf /workspace/initramfs/etc/resolv.conf
-[INFO] 2025-08-31 13:40:54 - Chroot environment setup complete
-[INFO] 2025-08-31 13:40:54 - Updating package repositories
-[INFO] 2025-08-31 13:40:54 - Executing: chroot /workspace/initramfs apk update
-[INFO] 2025-08-31 13:40:55 - Installing 20 packages:
-[INFO] 2025-08-31 13:40:55 -   - alpine-baselayout
-[INFO] 2025-08-31 13:40:55 -   - busybox
-[INFO] 2025-08-31 13:40:55 -   - musl
-[INFO] 2025-08-31 13:40:55 -   - eudev
-[INFO] 2025-08-31 13:40:55 -   - eudev-hwids
-[INFO] 2025-08-31 13:40:55 -   - eudev-libs
-[INFO] 2025-08-31 13:40:55 -   - eudev-netifnames
-[INFO] 2025-08-31 13:40:55 -   - kmod
-[INFO] 2025-08-31 13:40:55 -   - util-linux
-[INFO] 2025-08-31 13:40:55 -   - iproute2
-[INFO] 2025-08-31 13:40:55 -   - ethtool
-[INFO] 2025-08-31 13:40:55 -   - btrfs-progs
-[INFO] 2025-08-31 13:40:55 -   - dosfstools
-[INFO] 2025-08-31 13:40:55 -   - zlib
-[INFO] 2025-08-31 13:40:55 -   - dhcpcd
-[INFO] 2025-08-31 13:40:55 -   - tcpdump
-[INFO] 2025-08-31 13:40:55 -   - bmon
-[INFO] 2025-08-31 13:40:55 -   - haveged
-[INFO] 2025-08-31 13:40:55 -   - openssh-server
-[INFO] 2025-08-31 13:40:55 -   - zellij
-[INFO] 2025-08-31 13:40:55 - Installing packages with apk
-[INFO] 2025-08-31 13:40:55 - Executing: chroot /workspace/initramfs apk add --no-cache --no-scripts --clean-protected alpine-baselayout busybox musl eudev eudev-hwids eudev-libs eudev-netifnames kmod util-linux iproute2 ethtool btrfs-progs dosfstools zlib dhcpcd tcpdump bmon haveged openssh-server zellij
-
-==================================================
-SECTION: Cleaning Up Alpine Chroot Environment
-==================================================
-[INFO] 2025-08-31 13:40:58 - Starting section: Cleaning Up Alpine Chroot Environment
-[INFO] 2025-08-31 13:40:58 - Unmounting: /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:58 - Executing: umount /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:58 - Unmounting: /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:58 - Executing: umount /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:58 - Unmounting: /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:58 - Executing: umount /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:58 - Unmounting: /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:58 - Executing: umount /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:58 - Chroot cleanup complete
-[INFO] 2025-08-31 13:40:58 - Package installation complete
-
-==================================================
-SECTION: Installing Alpine Firmware Packages
-==================================================
-[INFO] 2025-08-31 13:40:58 - Starting section: Installing Alpine Firmware Packages
-
-==================================================
-SECTION: Setting Up Alpine Chroot Environment
-==================================================
-[INFO] 2025-08-31 13:40:58 - Starting section: Setting Up Alpine Chroot Environment
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/tmp
-[INFO] 2025-08-31 13:40:58 - Executing: mkdir -p /workspace/initramfs/run
-[INFO] 2025-08-31 13:40:58 - Mounting essential filesystems in chroot
-[INFO] 2025-08-31 13:40:58 - Executing: mount --bind /proc /workspace/initramfs/proc
-[INFO] 2025-08-31 13:40:58 - Executing: mount --bind /sys /workspace/initramfs/sys
-[INFO] 2025-08-31 13:40:58 - Executing: mount --bind /dev /workspace/initramfs/dev
-[INFO] 2025-08-31 13:40:58 - Executing: mount --bind /dev/pts /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:40:58 - Executing: cp -r /etc/resolv.conf /workspace/initramfs/etc/resolv.conf
-[INFO] 2025-08-31 13:40:58 - Chroot environment setup complete
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-bnx2: Broadcom NetXtreme firmware
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-e100: Intel PRO/100 firmware
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-intel: Intel network and WiFi firmware (includes e1000e, igb, ixgbe, i40e, ice)
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-realtek: Realtek network firmware (r8169, etc.)
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-mellanox: Mellanox network firmware
-[INFO] 2025-08-31 13:40:58 -   - linux-firmware-qlogic: QLogic network firmware
-[INFO] 2025-08-31 13:40:58 - Installing 6 firmware packages
-[INFO] 2025-08-31 13:40:58 - Executing: chroot /workspace/initramfs apk add --no-cache linux-firmware-bnx2 linux-firmware-e100 linux-firmware-intel linux-firmware-realtek linux-firmware-mellanox linux-firmware-qlogic
-[INFO] 2025-08-31 13:41:00 - Checking installed firmware files:
-[INFO] 2025-08-31 13:41:00 -   Firmware files: 196 (115M)
-
-==================================================
-SECTION: Cleaning Up Alpine Chroot Environment
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Cleaning Up Alpine Chroot Environment
-[INFO] 2025-08-31 13:41:00 - Unmounting: /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:41:00 - Executing: umount /workspace/initramfs/dev/pts
-[INFO] 2025-08-31 13:41:00 - Unmounting: /workspace/initramfs/dev
-[INFO] 2025-08-31 13:41:00 - Executing: umount /workspace/initramfs/dev
-[INFO] 2025-08-31 13:41:00 - Unmounting: /workspace/initramfs/sys
-[INFO] 2025-08-31 13:41:00 - Executing: umount /workspace/initramfs/sys
-[INFO] 2025-08-31 13:41:00 - Unmounting: /workspace/initramfs/proc
-[INFO] 2025-08-31 13:41:00 - Executing: umount /workspace/initramfs/proc
-[INFO] 2025-08-31 13:41:00 - Chroot cleanup complete
-[INFO] 2025-08-31 13:41:00 - Firmware installation complete: 196 files
-
-==================================================
-SECTION: Parsing Sources Configuration
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Parsing Sources Configuration
-[INFO] 2025-08-31 13:41:00 - Executing: mkdir -p /workspace/components
-[INFO] 2025-08-31 13:41:00 - Processing components from: /workspace/config/sources.conf
-[INFO] 2025-08-31 13:41:00 - Components directory: /workspace/components
-[INFO] 2025-08-31 13:41:00 - Install directory: /workspace/initramfs
-[INFO] 2025-08-31 13:41:00 - Building ThreeFold components (hardcoded for reliability)
-[INFO] 2025-08-31 13:41:00 - Processing component 1: zinit (git)
-
-==================================================
-SECTION: Downloading Git Component: zinit
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Downloading Git Component: zinit
-[INFO] 2025-08-31 13:41:00 - Repository: https://github.com/threefoldtech/zinit
-[INFO] 2025-08-31 13:41:00 - Version/Branch: master
-[INFO] 2025-08-31 13:41:00 - Target directory: /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Cloning zinit from https://github.com/threefoldtech/zinit
-[INFO] 2025-08-31 13:41:00 - Executing: git clone --depth 1 --branch master https://github.com/threefoldtech/zinit /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Executing: cd /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Current commit: 1852135945d3db78a8a15c9df60adbccf275220e
-[INFO] 2025-08-31 13:41:00 - Git component download complete: zinit
-
-==================================================
-SECTION: Building Component: zinit
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Building Component: zinit
-[INFO] 2025-08-31 13:41:00 - Executing: cd /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Build function: build_zinit
-[INFO] 2025-08-31 13:41:00 - Working directory: /workspace
-[INFO] 2025-08-31 13:41:00 - Executing build function: build_zinit
-
-==================================================
-SECTION: Building zinit with musl target
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Building zinit with musl target
-
-==================================================
-SECTION: Setting Up Rust Environment
-==================================================
-[INFO] 2025-08-31 13:41:00 - Starting section: Setting Up Rust Environment
-[INFO] 2025-08-31 13:41:00 - Using system Rust (Alpine) with musl
-[INFO] 2025-08-31 13:41:00 - Rust environment configured for musl builds
-[INFO] 2025-08-31 13:41:00 - RUST_TARGET: x86_64-unknown-linux-musl
-[INFO] 2025-08-31 13:41:00 - RUSTFLAGS: -C target-feature=+crt-static -C linker=musl-gcc
-[INFO] 2025-08-31 13:41:00 - CC: musl-gcc
-[INFO] 2025-08-31 13:41:00 - Building zinit from: /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Executing: cd /workspace/components/zinit
-[INFO] 2025-08-31 13:41:00 - Current directory: /workspace
-[INFO] 2025-08-31 13:41:00 - Executing: cargo build --release --target x86_64-unknown-linux-musl
-[ERROR] 2025-08-31 13:41:00 - Command failed: cargo build --release --target x86_64-unknown-linux-musl
-[ERROR] 2025-08-31 13:41:00 - Output: error: could not find `Cargo.toml` in `/workspace` or any parent directory
-[INFO] 2025-08-31 13:41:00 - Build process exiting with code: 1
-[INFO] 2025-08-31 15:41:01 - Build process exiting with code: 1

config/firmware.conf

@@ -7,7 +7,6 @@ linux-firmware-bnx2:Broadcom NetXtreme firmware
 linux-firmware-e100:Intel PRO/100 firmware
 linux-firmware-intel:Intel network and WiFi firmware (includes e1000e, igb, ixgbe, i40e, ice)
 linux-firmware-realtek:Realtek network firmware (r8169, etc.)
-linux-firmware-mellanox:Mellanox network firmware
 linux-firmware-qlogic:QLogic network firmware
 
 # Storage firmware (if needed)

config/init

@@ -1,20 +1,31 @@
-#!/bin/sh
+#!/bin/sh -x
 # Alpine-based Zero-OS Init Script
 # Maintains identical flow to original busybox version
 
+if [ ! -c /dev/console ]; then
+    mknod /dev/console c 5 1
+fi
+
+# Redirect output to console explicitly
+exec > /dev/console 2>&1
+
 echo ""
 echo "============================================"
 echo "==       ZERO-OS ALPINE INITRAMFS        =="
 echo "============================================"
 
 echo "[+] creating ram filesystem"
+target="/mnt/root"
+mkdir -p $target
 mount -t proc proc /proc
 mount -t sysfs sysfs /sys
 mount -t tmpfs tmpfs /mnt/root -o size=1536M
 mount -t devtmpfs devtmpfs /dev
+mkdir -p /dev/pts
+mount -t devpts devpts /dev/pts
 
 echo "[+] building ram filesystem"
-target="/mnt/root"
+
 
 # Copy Alpine filesystem to tmpfs (same as original)
 echo "  copying /bin..."
@@ -101,4 +112,6 @@ fi
 
 echo "[+] switching root"
 echo "  exec switch_root /mnt/root /sbin/zinit init"
-exec switch_root /mnt/root /sbin/zinit init
+exec switch_root /mnt/root /sbin/zinit init
+
+##

configs/init

@@ -1,4 +1,4 @@
-#!/bin/sh
+#!/bin/sh -x
 # Alpine-based Zero-OS Init Script
 # Maintains identical flow to original busybox version
 
@@ -8,6 +8,8 @@ echo "==       ZERO-OS ALPINE INITRAMFS        =="
 echo "============================================"
 
 echo "[+] creating ram filesystem"
+target="/mnt/root"
+mkdir -p $target
 mount -t proc proc /proc
 mount -t sysfs sysfs /sys
 mount -t tmpfs tmpfs /mnt/root -o size=1536M
@@ -100,4 +102,6 @@ fi
 
 echo "[+] switching root"
 echo "  exec switch_root /mnt/root /sbin/zinit init"
-exec switch_root /mnt/root /sbin/zinit init
+exec switch_root /mnt/root /sbin/zinit init
+
+## 

initramfs/etc/apk/world

@@ -20,7 +20,6 @@ libc-utils
 linux-firmware-bnx2
 linux-firmware-e100
 linux-firmware-intel
-linux-firmware-mellanox
 linux-firmware-qlogic
 linux-firmware-realtek
 musl

initramfs/lib/firmware/mellanox/lc_ini_bundle_2010_1502.bin.zst

@@ -1 +0,0 @@
-lc_ini_bundle_2010_1006.bin.zst

initramfs/lib/firmware/mellanox/lc_ini_bundle_2010_3020.bin.zst

@@ -1 +0,0 @@
-lc_ini_bundle_2010_1006.bin.zst

initramfs/lib/firmware/mellanox/lc_ini_bundle_2010_3146.bin.zst

@@ -1 +0,0 @@
-lc_ini_bundle_2010_1006.bin.zst

scripts/build.sh

@@ -422,4 +422,4 @@ function main() {
 }
 
 # Run main function with all arguments
-main "$@"
+main "$@"

scripts/dev-container.sh

@@ -0,0 +1,219 @@
+#!/bin/bash
+# Efficient development container workflow - persistent container for debugging
+
+set -euo pipefail
+
+SCRIPT_DIR="$(cd "$(dirname "${BASH_SOURCE[0]}")" && pwd)"
+PROJECT_ROOT="$(dirname "$SCRIPT_DIR")"
+
+# Container configuration
+CONTAINER_NAME="zero-os-dev"
+BUILDER_IMAGE="zero-os-builder:latest"
+
+# Source common functions
+source "${SCRIPT_DIR}/lib/common.sh"
+
+function show_usage() {
+    cat << EOF
+Zero OS Development Container Manager
+
+Usage: $0 [COMMAND]
+
+Commands:
+  start       Start persistent development container
+  stop        Stop development container
+  shell       Enter development container shell
+  build       Run build in persistent container
+  clean       Clean and restart container
+  status      Show container status
+  logs        Show container logs
+
+Environment Variables:
+  DEBUG       Enable debug output (default: 1 for dev)
+
+Examples:
+  $0 start     # Start persistent container
+  $0 shell     # Enter container for debugging
+  $0 build     # Run build in persistent container
+EOF
+}
+
+function dev_container_start() {
+    section_header "Starting Development Container"
+    
+    # Check if container already exists
+    if podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        if podman container inspect "$CONTAINER_NAME" --format '{{.State.Status}}' | grep -q "running"; then
+            log_info "Development container already running"
+            return 0
+        else
+            log_info "Starting existing development container"
+            safe_execute podman start "$CONTAINER_NAME"
+            return 0
+        fi
+    fi
+    
+    log_info "Creating new development container: ${CONTAINER_NAME}"
+    
+    # Create persistent container with all necessary mounts and environment
+    safe_execute podman run -d \
+        --name "$CONTAINER_NAME" \
+        --privileged \
+        -v "${PROJECT_ROOT}:/workspace" \
+        -w /workspace \
+        -e DEBUG=1 \
+        -e ALPINE_VERSION=3.22 \
+        -e KERNEL_VERSION=6.12.44 \
+        -e RUST_TARGET=x86_64-unknown-linux-musl \
+        -e OPTIMIZATION_LEVEL=max \
+        "$BUILDER_IMAGE" \
+        sleep infinity
+    
+    log_info "Development container started successfully"
+    log_info "Container name: ${CONTAINER_NAME}"
+    log_info "Access with: $0 shell"
+}
+
+function dev_container_stop() {
+    section_header "Stopping Development Container"
+    
+    if podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        log_info "Stopping development container: ${CONTAINER_NAME}"
+        safe_execute podman stop "$CONTAINER_NAME"
+        log_info "Development container stopped"
+    else
+        log_info "Development container not found"
+    fi
+}
+
+function dev_container_shell() {
+    section_header "Entering Development Container Shell"
+    
+    if ! podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        log_info "Development container not found, starting..."
+        dev_container_start
+    fi
+    
+    if ! podman container inspect "$CONTAINER_NAME" --format '{{.State.Status}}' | grep -q "running"; then
+        log_info "Starting stopped development container"
+        safe_execute podman start "$CONTAINER_NAME"
+    fi
+    
+    log_info "Entering container shell (exit with 'exit' or Ctrl+D)"
+    # Use direct execution for interactive shell (don't use safe_execute)
+    exec podman exec -it "$CONTAINER_NAME" /bin/bash
+}
+
+function dev_container_build() {
+    section_header "Running Build in Development Container"
+    
+    if ! podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        log_info "Development container not found, starting..."
+        dev_container_start
+    fi
+    
+    if ! podman container inspect "$CONTAINER_NAME" --format '{{.State.Status}}' | grep -q "running"; then
+        log_info "Starting stopped development container"
+        safe_execute podman start "$CONTAINER_NAME"
+    fi
+    
+    log_info "Running build in persistent container (real-time output)"
+    log_info "Command: podman exec $CONTAINER_NAME ./scripts/build.sh $*"
+    
+    # Use direct execution to show real-time output (bypass safe_execute)
+    podman exec "$CONTAINER_NAME" ./scripts/build.sh "$@"
+    local exit_code=$?
+    
+    if [[ $exit_code -eq 0 ]]; then
+        log_info "Build completed successfully in container"
+    else
+        log_error "Build failed in container with exit code: $exit_code"
+    fi
+    
+    return $exit_code
+}
+
+function dev_container_clean() {
+    section_header "Cleaning Development Container"
+    
+    if podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        log_info "Removing existing development container"
+        safe_execute podman rm -f "$CONTAINER_NAME"
+    fi
+    
+    log_info "Starting fresh development container"
+    dev_container_start
+}
+
+function dev_container_status() {
+    section_header "Development Container Status"
+    
+    if podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        local status=$(podman container inspect "$CONTAINER_NAME" --format '{{.State.Status}}')
+        local created=$(podman container inspect "$CONTAINER_NAME" --format '{{.Created}}')
+        
+        log_info "Container: ${CONTAINER_NAME}"
+        log_info "Status: ${status}"
+        log_info "Created: ${created}"
+        
+        if [[ "$status" == "running" ]]; then
+            log_info "✓ Ready for development"
+        else
+            log_info "⚠ Container stopped - use '$0 start' to start"
+        fi
+    else
+        log_info "Development container not found"
+        log_info "Use '$0 start' to create"
+    fi
+}
+
+function dev_container_logs() {
+    section_header "Development Container Logs"
+    
+    if podman container exists "$CONTAINER_NAME" 2>/dev/null; then
+        safe_execute podman logs "$CONTAINER_NAME"
+    else
+        log_error "Development container not found"
+        return 1
+    fi
+}
+
+# Main function
+function main() {
+    local command="${1:-help}"
+    
+    case "$command" in
+        start)
+            dev_container_start
+            ;;
+        stop)
+            dev_container_stop
+            ;;
+        shell)
+            dev_container_shell
+            ;;
+        build)
+            shift
+            dev_container_build "$@"
+            ;;
+        clean)
+            dev_container_clean
+            ;;
+        status)
+            dev_container_status
+            ;;
+        logs)
+            dev_container_logs
+            ;;
+        help|--help|-h)
+            show_usage
+            ;;
+        *)
+            log_error "Unknown command: $command"
+            show_usage
+            exit 1
+            ;;
+    esac
+}
+
+main "$@"

scripts/lib/alpine.sh

@@ -374,17 +374,18 @@ function alpine_install_firmware() {
     local initramfs_dir="$1"
     local firmware_conf="$2"
     
-    section_header "Installing Required Firmware Packages"
+    section_header "Installing Required Firmware Packages (Selective)"
     
     # Use smart firmware selection from module analysis if available
     local firmware_packages=()
     
     if [[ -n "${REQUIRED_FIRMWARE_PACKAGES:-}" ]]; then
-        log_info "Using intelligent firmware selection based on required modules"
+        log_info "Using intelligent firmware selection based on COPIED modules only"
         read -ra firmware_packages <<< "$REQUIRED_FIRMWARE_PACKAGES"
         
+        log_info "Required firmware packages (${#firmware_packages[@]}):"
         for package in "${firmware_packages[@]}"; do
-            log_info "  Required by modules: ${package}"
+            log_info "  ✓ ${package}"
         done
     else
         log_info "Falling back to firmware configuration file"

scripts/lib/docker.sh

@@ -205,20 +205,41 @@ function docker_commit_builder() {
     log_info "Container committed successfully: ${new_tag}"
 }
 
-# Clean up container images
+# Clean up container images and running containers
 function docker_cleanup() {
     local keep_builder="${1:-false}"
     
-    section_header "Cleaning Up Container Images"
+    section_header "Cleaning Up Containers and Images"
     
     if [[ "$keep_builder" != "true" ]]; then
+        log_info "Cleaning up builder containers and images"
+        
+        # Stop and remove any containers using the builder image
+        local containers_using_image=$(${CONTAINER_RUNTIME} ps -a --filter "ancestor=${BUILDER_IMAGE}" --format "{{.ID}}" 2>/dev/null || true)
+        if [[ -n "$containers_using_image" ]]; then
+            log_info "Stopping containers using builder image"
+            for container_id in $containers_using_image; do
+                log_info "Stopping container: $container_id"
+                ${CONTAINER_RUNTIME} stop "$container_id" 2>/dev/null || true
+                ${CONTAINER_RUNTIME} rm "$container_id" 2>/dev/null || true
+            done
+        fi
+        
+        # Stop and remove development container if it exists
+        local dev_container="zero-os-dev"
+        if ${CONTAINER_RUNTIME} container exists "$dev_container" 2>/dev/null; then
+            log_info "Removing development container: $dev_container"
+            ${CONTAINER_RUNTIME} rm -f "$dev_container" 2>/dev/null || true
+        fi
+        
+        # Now remove the images
         log_info "Removing builder images"
-        safe_execute ${CONTAINER_RUNTIME} rmi "${BUILDER_IMAGE}" || true
+        ${CONTAINER_RUNTIME} rmi "${BUILDER_IMAGE}" 2>/dev/null || log_warn "Could not remove ${BUILDER_IMAGE} (may not exist)"
-        safe_execute ${CONTAINER_RUNTIME} rmi "${BUILDER_IMAGE}-cached" || true
+        ${CONTAINER_RUNTIME} rmi "${BUILDER_IMAGE}-cached" 2>/dev/null || log_warn "Could not remove ${BUILDER_IMAGE}-cached (may not exist)"
     fi
     
     log_info "Pruning unused containers and images"
-    safe_execute ${CONTAINER_RUNTIME} system prune -f
+    ${CONTAINER_RUNTIME} system prune -f 2>/dev/null || log_warn "Container prune failed"
     
     log_info "Container cleanup complete"
 }

scripts/lib/initramfs.sh

@@ -27,18 +27,9 @@ function initramfs_setup_zinit() {
         return 1
     fi
     
-    # Copy config/init as /sbin/init (not a symlink to zinit)
+    # Note: /sbin/init is not needed - config/init calls "switch_root /mnt/root /sbin/zinit init"
-    log_info "Installing config/init as /sbin/init"
+    # So after switch_root, /sbin/zinit is the init system (not /sbin/init)
-    safe_execute rm -f "${initramfs_dir}/sbin/init"
+    log_info "zinit will be called directly via '/sbin/zinit init' after switch_root"
-    local config_init="${PROJECT_ROOT}/config/init"
-    if [[ -f "$config_init" ]]; then
-        safe_execute cp "$config_init" "${initramfs_dir}/sbin/init"
-        safe_execute chmod 755 "${initramfs_dir}/sbin/init"
-        log_info "✓ Installed config/init as /sbin/init"
-    else
-        log_error "config/init not found: $config_init"
-        return 1
-    fi
     
     # Copy zinit configuration (all YAML and scripts)
     log_info "Installing zinit configuration"
@@ -117,29 +108,16 @@ function initramfs_copy_components() {
     local copied_count=0
     local missing_count=0
     
-    # Copy zinit to /sbin
+    # Copy zinit to /sbin (NO stripping/UPX - critical init system)
     local zinit_binary="${components_dir}/zinit/target/x86_64-unknown-linux-musl/release/zinit"
     if [[ -f "$zinit_binary" ]]; then
         safe_mkdir "${initramfs_dir}/sbin"
         safe_execute cp "$zinit_binary" "${initramfs_dir}/sbin/zinit"
         safe_execute chmod +x "${initramfs_dir}/sbin/zinit"
         
-        # Strip and UPX compress zinit
+        # Keep zinit unmodified to prevent segfaults after switch_root
-        local original_size=$(get_file_size "${initramfs_dir}/sbin/zinit")
+        local size=$(get_file_size "${initramfs_dir}/sbin/zinit")
-        if strip "${initramfs_dir}/sbin/zinit" 2>/dev/null || true; then
+        log_info "✓ Copied zinit (${size}) to /sbin/zinit (no optimization - critical binary)"
-            log_debug "Stripped zinit"
-        else
-            log_debug "zinit already stripped or strip failed"
-        fi
-        
-        if command_exists "upx" && upx --best --force "${initramfs_dir}/sbin/zinit" >/dev/null 2>&1 || true; then
-            log_debug "UPX compressed zinit"
-        else
-            log_debug "UPX failed or already compressed"
-        fi
-        
-        local final_size=$(get_file_size "${initramfs_dir}/sbin/zinit")
-        log_info "✓ Copied zinit ${original_size} → ${final_size} to /sbin/zinit"
         ((copied_count++))
     else
         log_error "✗ zinit binary not found: ${zinit_binary}"
@@ -669,7 +647,6 @@ function initramfs_validate() {
     # Check essential files and directories
     local essential_items=(
         "init"
-        "sbin/init"
         "sbin/zinit"
         "bin/busybox"
         "etc/zinit"
@@ -699,12 +676,11 @@ function initramfs_validate() {
         ((errors++))
     fi
     
-    # Check that /sbin/init is a script
+    # Check that /sbin/init does NOT exist (zinit called directly)
-    if [[ -f "${initramfs_dir}/sbin/init" && -x "${initramfs_dir}/sbin/init" ]]; then
+    if [[ -e "${initramfs_dir}/sbin/init" ]]; then
-        log_info "✓ /sbin/init script found"
+        log_warn "⚠ /sbin/init exists but should not (zinit called directly)"
     else
-        log_error "✗ /sbin/init is missing or not executable"
+        log_info "✓ /sbin/init correctly absent (zinit called directly)"
-        ((errors++))
     fi
     
     # Check zinit configuration